Steel Backing Ring (Galvanized/Epoxy)
Steel backing ring with galvanized or epoxy coating for securing polyethylene stub ends to flanged valves, fittings, and metallic equipment.
- Forged from robust carbon steel providing high structural stiffness for uniform bolt load distribution
- Protected with hot-dip galvanizing or electrostatic epoxy powder coating against corrosion
- Precision bolt-hole drilling conforming to industrial flange dimensions under EN 1092-1
- Supplied across PN10 and PN16 pressure ratings for compatibility with pressurized piping
- Simplifies assembly and routine maintenance of PE lines in valve vaults and pump chambers

Key Specifications
- Product code
- P090
- Reference standard
- EN 1092-1 (drilling)
- Material & grade
- Carbon steel
- Outside diameter
- 63–630 mm
- Nominal pressure (at 20 °C)
- PN10 to PN16
- Unit of sale
- Piece
- Applications
- Drinking water supply, Sewage
- Dimensional options
- 44 rows in the specification table
Engineering role of steel backing rings
In polyethylene piping systems, flanged connections are utilized to mate lines with valves, pumps, strainers, and steel vessels. A polyethylene stub end is butt-fused to the pipe termination, featuring an expanded sealing face. The loose steel backing ring slips behind the stub shoulder, transmitting the axial clamp load from tightened bolts across the flange gasket to establish a leak-free seal.
In alignment with EN 1092-1 dimensional specifications for steel flanges, bolt circle diameters, hole counts, and bore clearances correspond strictly with PN10 and PN16 pressure standards. The high flexural rigidity of carbon steel prevents flange bowing under bolt torque, maintaining uniform gasket compression across the joint face.
Protective coatings and dimensional range
Steel backing rings are typically supplied to match PE stub end outside diameters from 63 to 630 mm across PN10 and PN16 pressure classes. To combat corrosive dampness inside underground valve vaults, rings are furnished with hot-dip galvanized coating or electrostatic fusion-bonded epoxy.
During installation, bolts must be torqued progressively in an alternating cross-star sequence using calibrated torque wrenches to prevent eccentric loading on the PE stub shoulder. Specify your outside pipe diameter and pressure class in our RFQ form for formal submittals.
Steel Backing Ring (Galvanized/Epoxy) — Technical Specifications
Wall thickness and weight are calculated from the standard series and are approximate; final values are confirmed in the quotation.
| Outer Diameter (mm) | Nominal Pressure (bar) | Coating |
|---|---|---|
| 63 | 10 | Galvanized |
| 63 | 10 | Epoxy |
| 63 | 16 | Galvanized |
| 63 | 16 | Epoxy |
| 90 | 10 | Galvanized |
| 90 | 10 | Epoxy |
| 90 | 16 | Galvanized |
| 90 | 16 | Epoxy |
| 110 | 10 | Galvanized |
| 110 | 10 | Epoxy |
| 110 | 16 | Galvanized |
| 110 | 16 | Epoxy |
| 125 | 10 | Galvanized |
| 125 | 10 | Epoxy |
| 125 | 16 | Galvanized |
| 125 | 16 | Epoxy |
| 160 | 10 | Galvanized |
| 160 | 10 | Epoxy |
| 160 | 16 | Galvanized |
| 160 | 16 | Epoxy |
| 200 | 10 | Galvanized |
| 200 | 10 | Epoxy |
| 200 | 16 | Galvanized |
| 200 | 16 | Epoxy |
| 250 | 10 | Galvanized |
| 250 | 10 | Epoxy |
| 250 | 16 | Galvanized |
| 250 | 16 | Epoxy |
| 315 | 10 | Galvanized |
| 315 | 10 | Epoxy |
| 315 | 16 | Galvanized |
| 315 | 16 | Epoxy |
| 400 | 10 | Galvanized |
| 400 | 10 | Epoxy |
| 400 | 16 | Galvanized |
| 400 | 16 | Epoxy |
| 500 | 10 | Galvanized |
| 500 | 10 | Epoxy |
| 500 | 16 | Galvanized |
| 500 | 16 | Epoxy |
| 630 | 10 | Galvanized |
| 630 | 10 | Epoxy |
| 630 | 16 | Galvanized |
| 630 | 16 | Epoxy |
Steel Backing Ring (Galvanized/Epoxy) — FAQ
What sizes are typical for steel backing rings?
These rings typically match PE stub end outside diameters from 63 to 630 mm in PN10 and PN16 ratings.
What is the functional difference between galvanized and epoxy finishes?
Hot-dip galvanizing provides superior scratch and moisture barrier protection, whereas epoxy provides robust resistance to chemical vapors.
Does the ring drilling pattern match standard cast iron valves?
Yes, drilled in strict conformance with EN 1092-1, the bolt hole pattern aligns with industrial cast iron and ductile iron valves.
Does the steel ring come into contact with the conveyed fluid?
No, the backing ring sits external to the polyethylene stub shoulder, remaining completely isolated from the internal fluid stream.
