Backing Rings for PE Stub Ends

Steel Backing Ring (Galvanized/Epoxy)

Steel backing ring with galvanized or epoxy coating for securing polyethylene stub ends to flanged valves, fittings, and metallic equipment.

  • Forged from robust carbon steel providing high structural stiffness for uniform bolt load distribution
  • Protected with hot-dip galvanizing or electrostatic epoxy powder coating against corrosion
  • Precision bolt-hole drilling conforming to industrial flange dimensions under EN 1092-1
  • Supplied across PN10 and PN16 pressure ratings for compatibility with pressurized piping
  • Simplifies assembly and routine maintenance of PE lines in valve vaults and pump chambers
Steel Backing Ring (Galvanized/Epoxy)

Key Specifications

Product code
P090
Reference standard
EN 1092-1 (drilling)
Material & grade
Carbon steel
Outside diameter
63–630 mm
Nominal pressure (at 20 °C)
PN10 to PN16
Unit of sale
Piece
Applications
Drinking water supply, Sewage
Dimensional options
44 rows in the specification table

Engineering role of steel backing rings

In polyethylene piping systems, flanged connections are utilized to mate lines with valves, pumps, strainers, and steel vessels. A polyethylene stub end is butt-fused to the pipe termination, featuring an expanded sealing face. The loose steel backing ring slips behind the stub shoulder, transmitting the axial clamp load from tightened bolts across the flange gasket to establish a leak-free seal.

In alignment with EN 1092-1 dimensional specifications for steel flanges, bolt circle diameters, hole counts, and bore clearances correspond strictly with PN10 and PN16 pressure standards. The high flexural rigidity of carbon steel prevents flange bowing under bolt torque, maintaining uniform gasket compression across the joint face.

Protective coatings and dimensional range

Steel backing rings are typically supplied to match PE stub end outside diameters from 63 to 630 mm across PN10 and PN16 pressure classes. To combat corrosive dampness inside underground valve vaults, rings are furnished with hot-dip galvanized coating or electrostatic fusion-bonded epoxy.

During installation, bolts must be torqued progressively in an alternating cross-star sequence using calibrated torque wrenches to prevent eccentric loading on the PE stub shoulder. Specify your outside pipe diameter and pressure class in our RFQ form for formal submittals.

Steel Backing Ring (Galvanized/Epoxy) — Technical Specifications

Wall thickness and weight are calculated from the standard series and are approximate; final values are confirmed in the quotation.

Nominal pressure:
Steel Backing Ring (Galvanized/Epoxy) dimensions
Outer Diameter (mm)Nominal Pressure (bar)Coating
6310Galvanized
6310Epoxy
6316Galvanized
6316Epoxy
9010Galvanized
9010Epoxy
9016Galvanized
9016Epoxy
11010Galvanized
11010Epoxy
11016Galvanized
11016Epoxy
12510Galvanized
12510Epoxy
12516Galvanized
12516Epoxy
16010Galvanized
16010Epoxy
16016Galvanized
16016Epoxy
20010Galvanized
20010Epoxy
20016Galvanized
20016Epoxy
25010Galvanized
25010Epoxy
25016Galvanized
25016Epoxy
31510Galvanized
31510Epoxy
31516Galvanized
31516Epoxy
40010Galvanized
40010Epoxy
40016Galvanized
40016Epoxy
50010Galvanized
50010Epoxy
50016Galvanized
50016Epoxy
63010Galvanized
63010Epoxy
63016Galvanized
63016Epoxy

Steel Backing Ring (Galvanized/Epoxy) — FAQ

What sizes are typical for steel backing rings?

These rings typically match PE stub end outside diameters from 63 to 630 mm in PN10 and PN16 ratings.

What is the functional difference between galvanized and epoxy finishes?

Hot-dip galvanizing provides superior scratch and moisture barrier protection, whereas epoxy provides robust resistance to chemical vapors.

Does the ring drilling pattern match standard cast iron valves?

Yes, drilled in strict conformance with EN 1092-1, the bolt hole pattern aligns with industrial cast iron and ductile iron valves.

Does the steel ring come into contact with the conveyed fluid?

No, the backing ring sits external to the polyethylene stub shoulder, remaining completely isolated from the internal fluid stream.